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This month's
topic is clamps, or as the British say, cramps. Never a truer woodworking
word was spoken than you can never have enough clamps, although
I'm not sure the same could be said for cramps. We use them in every
project, making jigs, used as jigs, basically for everything and
you will find your are always one short. For ease of description,
I'm going to group them into four categories: bar clamps, hand clamps,
mitre/picture clamps and specialty clamps. Clamps have one basic
function, which is to temporarily hold one or more pieces of material
together. However, I've seen clamps being used for jobs, which they
were not designed for and doing them well. This will not cover every
clamp, there are just too many versions, and every year there are
new clamps coming on the market, plus there are those homemade ones,
which work perfectly but unfortunately no one will ever see.
Bar
Clamps
Within this category I'm grouping the standard bar clamps,
along with pipe, and quick action clamps.
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Standard
bar clamps can come in lengths from 4" to as long as 96" and with
jaw lengths from 3" to 12". The basic design is a bar with one fixed and one
sliding jaw. The jaws themselves are almost always a cast iron with a screw
adjustment for tightening. Handles can be a simple wood grip, a rubberized one,
a steel toggle, wing nut or even a crank style handle. An older, but lesser
known design used a wooden cam lever for clamping. Bars can be extruded aluminum
or various qualities of steel. Sizes can range from 3/16" x ½" to ½" x 1-1/2"
and there are metal working bar clamps I've seen which are ¾" x 1-1/2". Although
the aluminum clamps do not have the same clamping strength, they are light and
easier to handle, especially in the longer lengths. They often have stops cut
into the bar to ensure the sliding jaw stays in position. Many steel bars have
serrated edges for better gripping and less slippage of the moveable jaw. The
heavy-duty steel bars can also be designed like an "I" beam for added strength
and reduced flexing. |
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Pipe
clamps work in the same manner as bar clamps but
use a standard black pipe with a threaded end instead of a bar.
The fixed end is threaded on the end of the pipe and the sliding
end uses a series of steel rings which grip by biting into the
pipe. Most jaw depths on pipe clamps are shallow, about 1-3/4",
but deep throat designs are available which have a throat of
about 7". The most common pipe size is ¾", but there are also
clamps for ½" pipe. Lengths are up to you, just keep in mind
that the pipes flex easier the longer they are. |
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action clamps
tend to be lighter duty but are great for single-handed use.
The sliding jaw is pistol grip shaped which moves forward as
you squeeze the handle and a pressure release trigger. It is
amazing how useful these clamps are. They do not take the place
of bar clamps, but help to make clamping easier especially when
working alone. I use them constantly to get large and small
projects held in place and then add the heavier clamps afterwards.
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Quick
Tips
- Buying Clamps.
It's very hard to judge the quality of cast iron, which has been painted. For
heavy-duty use you need to rely on brand and your own observations. If the brand
is unknown to you, look at the edges of the casting to see if they were ground
smooth before painting. If the casting was in two halves, see how well the sides
match up. Check to see how easy the screw action works and if the sliding jaw
slips when pressure is added. There is nothing wrong with buying a cheaper clamp
if it suits the purpose. Just don't expect it to act and stand up like a heavy-duty
one. I have clamps from all price ranges and quality. They all do the job they
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Hand
Clamps
In this section I've put "C" clamps, hand screws and
spring clamps.
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"C"
clamps are used in both metalworking and woodworking
and come in a variety of sizes and shapes. Metalworking "C"
clamps usually have a metal sleeve cover over the screw threads
to protect them from spark damage. Sizes range from 1" jaw opening
to over 18" and a jaw depth from 1" to 8-1/2". There are also
some deep-throated varieties, which have a jaw depth of 12"
or more. As with all clamps there is a large range of quality.
Many of the cheaper clamps have a light duty casting, so care
must be taken not to over tighten them or they will snap. Those
clamps marked as forged are stronger than cast. Prices reflect
the difference in quality. As with bar clamps, you can get away
with cheap "C" clamps as long as you don't over stress them.
Hand
screws are a
very old form of clamp. They consist of two blocks of wood held together by
two threaded rods. Originally the rods were wooden as well. The central rod
acted as a pivot and initial sizing, then the outer rod was used to tighten
the clamp. Normally the sizes range from 2" to 17" jaw opening with a jaw
depth of 2" to 12". I've seen antique versions used in boat construction,
which were over three feet long and had a depth of throat of almost 24", and
I'm sure there are even larger ones out there. These clamps allow for very
even clamping pressure over the jaw length, plus they can be adjusted to match
odd angled material. These can be expensive clamps but kits are available
with everything but the wooden jaws, so you can keep costs down by making
your own. This also allows you to increase the jaw length by about ¼ to 1/3,
any more and they loose too much strength.
Spring
clamps are very handy in any shop. They act like giant alligator
clips and range in size from a micro version with ½" jaw opening up to 4".
They can be made of steel or high-density plastic and have straight or pivoting
jaws. Some of the newer versions have adjustable clamping pressure and even
a second spring, which allows you to use it as an edge clamp. These clamps
are reasonably priced often in packs of various sizes and it pays to have
a number. I have twenty of various sizes and there have been gluing operations
where I have used all of them. I've even used them to hold a heavy bar clamps
in place until I could align and tighten them.
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Mitre/Picture
Clamps
There are many clamps on the market for making mitre
joints and pictures. Some are designed to hold a single corner in place while
it's glued and pinned and others are meant for clamping the entire frame all
at once.
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Those
clamps designed for one corner have one main prerequisite,
and that is to be a perfect 90 degrees. There are some cheaper,
light duty clamps, which are adjustable and clamp 90 to 180
degrees, but they can be very frustrating. If you intend on
making anything other than a four-corner 90degree frame they
may be of use. If you mainly want a standard four-corner frame
get a good 90degree clamp. Some are a heavy cast and are designed
for shop use and others are a lighter cast but are still good
for home use plus they are more portable. The last clamps
in this group are the spring steel "C" clamps. These clamps
are 1/8" to 3/16" steel rods formed in a "C" with sharpened
ends. Using a pair of pliers like applicators you spread the
jaw and place them over the joint, then release. The spring
steel holds the joint in place. The clamps have been used
in Europe for decades and still have a place in the shop.
The only draw back is that they can leave a small dent in
the work material and the kits tend to be expensive.
To clamp
the entire picture all at once there are two stiles of clamp.
Band clamps and rigid frame clamps. Band clamps have a band
of steel or reinforced fabric which when tightened pulls evenly
around the material. These clamps can also be used on box,
carcass, chair, etc, construction. If over tightened even
slightly, these clamps can rack the material and two opposite
corners will often pop up. This pop up can also happen with
the rigid clamps. These clamps use threaded rods or extruded
aluminum to provide the clamping pressure. With the threaded
rods they have brass or steel couplers/nuts, which tighten
the clamp. I've had the best luck with the aluminum design.
With these clamps instead of tightening four nuts you only
tighten one in the center, which means more even pressure.
To prevent the pop up of the corners with these clamps I often
weight down all four corners.
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Specialty
Clamps
There are clamps designed for specific purposes like
edge gluing, face frame cabinets, laminating and hold fasts.
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Edge
clamps, like their name states, are used for attaching an edge
to another surface such as a table or panel. They are used more and more these
days as so much is made from laminates and melamine. They grip the flat surface
and then a second jaw push outward holding the edging into the main body.
These clamps can be economical at about $10.00 up to elaborate high quality
units at $80.00. Cabinet clamps are
similar to edging clamps in that they apply pressure in two directions. The
difference is that these are designed specifically for applying face frames
to cabinets, which tend to be wider than the body material. The jaws must
compensate for this.
When gluing up boards
to create a broad flat surface, the boards can buckle when clamping pressure
is added to the sides. A four-way clamp
prevents this by clamping the edges and the flat surface at the same time.
The boards slip into the clamp like a sandwich. When the clamp is tightened
it squashes the boards flat while adding pressure to the edges.
Hold
fasts are one of the oldest forms of clamps and also the simplest.
It is designed to hold material "fast" to the workbench so you can cut, plane,
chisel, or sand it without its' moving. Usually cast iron, these clamps have
a swan like neck attached to a steel rod. Just drill a hole in your bench
slightly larger than the rod diameter, slide the rod in until the pad touches
the material, then tap if with a mallet and the material is secure. There
is now a modern version made from high-density plastic designed to attach
to portable folding benches like the Black & Decker Workmates. These use a
cam lock to add pressure.
Toggle
clamps are similar to hold fasts but use a mechanical cam leverage
to provide amazing clamping pressure in very small clamps. They can clamp
downward like a hold fast or in-line. These clamps are usually used in jigs,
as stops or holding material while it is milled or worked on. They are not
usually used in the gluing process, except in more production, oriented jigs.
I use one attached to a mitre gauge for making style & rail cuts at the router
table.
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