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This month's
topic is sandpaper & abrasives. I've listed out the most common
abrasives with definitions and their normal uses. I've used all
of them over the years with varying results. They all have their
good and bad sides. In my own woodworking I tend to rely on the
ALO paper for the majority of work and the SIC wet/dry paper for
final finishing. My experiments with the pumice and rottenstone
showed me it would take a lot of practice to develop some finesse
and achieve good results.
Garnet
A naturally occurring mineral,
which up until the last 10 years has been the traditional choice of woodworkers.
Not as hard or long lasting as man made abrasives. Relatively sharp, but very
weak bonding structure so it wears out quickly. Very inconsistent when compared
to synthetics. Used primarily in woodworking as garnet dulls too quickly to
be used in metalworking. I find that garnet paper, especially the cheaper
brands, leaves fine particles of grit in the wood, which is not always easy
to remove afterwards.
ALO
Aluminum oxide. It has pretty much replaced Garnet as the abrasive of choice.
Hard grained, long lasting and can be used on wood, ferrous metals, non-ferrous
metals and solid surface materials. Finer grits can be used in sharpening
applications. A tough, blocky shaped, man-made grain used for high speed grinding
and finishing of metals, wood, and other high tensile strength materials without
excessive fracturing or shedding. Wherever the ability to resist fracturing
is the main consideration, aluminum oxide will outperform all other coated
abrasive grains.
Emery
Emery cloth is a strip
of fabric with fine metallic or synthetic particles bonded to it. These particles
are normally a variety of corundum that contains aluminum oxide set in iron
oxide. Wet and dry paper is similar but the backing is a form of paper, which
doesn't fall to pieces when wet. Good for rust removal, polishing, deburring
and corrosion and paint removal.
SIC
waterproof
Silicon carbide. Can be
used wet or dry. A very hard, very sharp, man-made abrasive suited for glass,
plastic, rubber, ceramics, solid surface materials, and non-ferrous metals
and for final wet sanding on wood, creating a high gloss surface. A very friable
grain, silicon carbide cuts faster under light pressure than any other grain
used in coated abrasives.
Alumina
Zirconia
Very hard and sharp grained,
which works well on stainless steel, titanium and other hard steels. Can also
be used on wood. A very fine, dense, man-made crystalline grain, which can
be used for aggressive stock removal. Zirconium is a very dense material with
a unique self-sharpening characteristic, which gives it long life on heavy
stock removal operations.
Crocus
Cloth
This is a very fine grit
iron-oxide coated abrasive on a cloth backing. It is used to polish after
most of the work has been done with emery or aluminum oxide. Normally used
only on metals.
Steel
Wool
Steel wool comes in eight
grits and is used for everything from removing paint and rust up to fine furniture
polishing. The three coarsest grits (No's. 2, 3 & 4) are for removing varnish,
paint, rust, etc. The No.1 is can be used for applying wax and polish for
hardwood and tile. O Fine - is for cleaning woodwork, painted surfaces and
floors. OO Very Fine - is for metal polishing. OOO Extra Fine - is for rubbing
down of paints, shellacs and varnishes before final coat. OOOO Finest - is
for the final rubbing down of shellacs & varnishes.
Abrasive
Grit
Raw grit is often used as
a rubbing compound in conjunction with steel wool or cloth. Like the finest
steel wools, it is for rubbing down before and after the final finishing coat.
The most common abrasives are pumice stone and rottenstone. Pumice comes in
medium and fine and rottenstone is very fine.
Fiber
pads
Fiber pads are man made
nylon or polyester wool, which is impregnated with grit. They are available
in coarse, medium, fine and very fine. A grit free polishing pad is also available.
Abrasive
Blocks
Abrasive blocks have an
aluminum oxide paper bonded to either a soft foam pad or a stiffer Styrofoam
block. They come in many grits and are particularly good for sanding mouldings
and curved surfaces.
Closed
Coat
Closed coat means the abrasive
grains are adjacent to each other with no space between. The majority of applications
will benefit from closed coat material because it allows for more material
removal.
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| Abrasive
Grit vs. Grain Size |
| FEPA P-Grade |
CAMI Standard |
Particle Size
Inches |
Particle Size
Microns |
|
-
-
-
P1200
-
P1000
-
P800
-
P600
-
P500
P400
-
P360
-
P320
P280
-
P240
P220
-
P180
-
P150
-
P120
-
P100
-
P80
P60
-
P50
-
P40
-
P36
-
P30
-
-
P24
-
P20
-
|
1200
1000
800
-
600
-
500
-
400
-
360
-
-
320
-
280
-
-
240
-
-
220
180
150
-
120
-
100
-
80
-
-
60
-
50
-
40
-
36
-
30
24
-
20
-
16
|
0.00026
0.00036
0.00048
0.00060
0.00062
0.00071
0.00077
0.00085
0.00092
0.00100
0.00112
0.00118
0.00137
0.00140
0.00158
0.00172
0.00180
0.00204
0.00209
0.00228
0.00254
0.00257
0.00304
0.00363
0.00378
0.00452
0.00495
0.00550
0.00608
0.00749
0.00768
0.01014
0.01045
0.01271
0.01369
0.01601
0.01669
0.02044
0.02087
0.02426
0.02488
0.02789
0.02886
0.03530
0.03838
0.05148
|
6.5
9.2
12.2
15.3
16.0
18.3
19.7
21.8
23.6
25.75
28.8
30.2
35.0
36.0
40.5
44.0
46.2
52.5
53.5
58.5
65.0
66.0
78.0
93.0
97.0
116.0
127.0
141.0
156.0
192.0
197.0
260.0
268.0
326.0
351.0
412.0
428.0
524.0
535.0
622.0
638.0
715.0
740.0
905.0
984.0
1320.0
|
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Cloth
Weights
JF - Light weight, very
flexible
J - Light weight, flexible
XF - Heavy, flexible
X - Heavy, stiff
Y - Very heavy, very stiff
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Paper
Weights
A - Very light weight,
flexible
B - Light weight, flexible
C - Medium weight
D - Heavy weight, stiff
E - Heavy weight, flexible
F - Very heavy weight, stiff
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Open
Coat
Open coat means the grains
are set apart from each other, achieving a surface coverage of about 60% or
more. In situations where loading is likely (soft, non- ferrous materials,
painted surface, wood, etc.) open coat will resist loading and clogging and
extend the useful life of the abrasive.
Stearate
An additive, which prevents
the abrasive to be loaded up when sanding soft, resinous woods.
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