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This month's
topic is sharpening and sharpening stones. This article isn't
intended to be the ultimate sharpening guide, just provide you with
the basic knowledge to get started. There are excellent reference
books out there written by much more knowledgeable people than me.
Check them out, but more importantly, sit down, grab your knives,
chisels and plane blades and sharpen.
For the majority of hand
tool sharpening there are four different kinds of material; oil, water, ceramic
and diamond stones. They all can give you excellent results, but they cut
at different rates and need slightly different techniques. I've learned over
the years that the best way to get really sharp edges is to sharpen often
to reduce the amount you have to remove and just as importantly, to keep in
practice. The more often I sharpen the better I get and the easier it becomes.
Be patient and match the right angle to the blade's use. In addition I'll
mention strops for final honing of extremely fine edges.
General
information
The sequence of sharpening
is the same whichever type of stones you use. Coarse to remove nicks, shaping
or re-beveling, medium to re-sharpen and fine to hone the edge. Each stage
is replacing deeper scratches with finer ones. That's why a coarse stone leaves
an almost frosted look to the metal, while a superfine would create a more
mirror-like finish. An 8000 grit stone or stropping with leather puts a final
hone on an edge removed even the finest of scratches.
| Sharpening
Grits |
| 36-250, Very Course |
Regrinding of damaged
edges |
| 250-400, Course |
Removal of nicks and
slight damage |
| 400-1000, Medium, Soft
Arkansas |
First stage of obtaining
a fine edge, final stage for rough work |
| 1000-4000, Fine, Hard
Arkansas |
Second stage for fine
edge, final stage for general purpose |
| 4000-8000, Very/Super
Fine |
Final stage for fine
edge on carving chisels |
Always remove any burr
created by sharpening. This is an extremely thin edge of steel, which curls
off the edge. If it isn't removed it will break off and leave you with a dull
blade. Final sharpening into the edge instead of away from it and honing cross
the back of the blade, will also help prevent this.
When sharpening make sure
you are putting the proper bevel angle on the blade. Each blade and each use
has a particular angle, which works best. Keeping the bevel close to the optimum
will give you the best results.
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| Common
Sharpening Angles |
| Knives |
5 deg both
bevels |
| Chisel,
Paring |
15 - 20
deg |
| Chisel,
Utility Bevel Edge |
20 - 25
deg |
| Chisel,
Firmer / Mortising |
30 - 35
deg |
| Plane,
Standard |
15 with
10 back bevel |
| Plane,
Low Angle Softwood |
15 with
5 back bevel |
| Plane,
Low Angle General |
20 with
5 back bevel |
| Carving
Gouge |
25 deg |
| Carving
Knife Edge |
15 to 20
deg |
| Turning,
Roughing Gouge |
45 deg |
| Turning,
Bowl Gouge |
40 deg |
| Turning,
Skew |
70 skew,
12-15 bevel |
| Turning,
Scraper |
25 deg |
| Turning,
Parting Tool |
30 - 50
deg |
| Drill Bits,
metal |
135 deg |
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Oilstones Oilstones
have been the traditional choice for western woodworkers. They can be naturally
occurring or composite materials, with oil used as a lubricating slurry. The
slurry helps to improve the cutting action, plus helps prevent material from
building up in the stone and causing glazing. Manufactured stones are usually
divided into coarse, medium and fine grits. Natural stones are usually divided
into soft and hard. Natural stones tend to cut slowly and require patience
to get the best results. General-purpose stones are flat and can be 4" to
8" long and 1" to 3" wide and there are combination stones available, which
have different grit sides bonded together. There are also stones for special
purposes, like shaped carving slips, gardener's stones or pucks for axes,
even small stones with a groove for fish hooks.
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Water
Stones
These stones
have been the traditional choice in Japan and over the last 20 years they
have attracted a large following in the west, myself included. These stones
are softer and wear more quickly than oilstones, but they cut faster. They
can be natural or manufactured, but both cut and work in the same way. They
are usually soaked in water before use to flood the air spaces. Water is added
as needed to act as the lubricant and create the cutting slurry. Like oilstones
they come in a variety of shapes and sizes. Standard flat stones, some with
two grits bonded together and shaped carving slips.
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Ceramic
Stones
Ceramic stones
normally come in various diameter rods set into a rack. The rack holds them
at a 5 to 10 degree angle from vertical. This way you just run the blade downward
as if you were slicing bread. Some versions have discs, instead of rods, set
into a handle and you pull the knife through. The interlocking discs create
the proper angle. All ceramic sharpeners are great for quickly putting an
edge on a dulling blade, however they are not intended for removing nicks,
taking down a shoulder or re-shaping a knife. There are also ceramic pucks
out there but they are harder to find. I've seen these used to round freshly
cut tile edges as well.
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Diamond
Stones
Diamond stones
are fast becoming the sharpeners choice. They cut very fast even on very hard
steels, you can use them dry or with water and they last much longer. Grits
in diamond stones are normally coarse (~180), medium (~250), fine (~600),
and superfine (1200). The key with diamond stones is making sure you get one
with a flat and stable base, whether steel or plastic is used. Smaller hand
held units are available, which are perfect for honing router bits, drill
bits and small knives. There are also round shaft style, which are perfect
for small knives, gouges or knives with the hard to sharpen serrated edges.
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Strops
Stropping is
a term for burnishing a steel edge with leather covered with a rubbing compound.
Old-fashioned Barbershops still have a leather strop hanging from their chairs
for those customers wanting a shave. They would strop the razor before starting
and once or twice during the shave. This polishing removes even the finest
scratches and puts an excellent finish on a blade. The drawback is that stropping,
especially by hand requires a great deal of practice and a certain amount
of finesse in order not to ruin all the work you did previously with the other
stones. Because of the already fine edge on the blade you have to burnish
away from the edge or it will bite into the leather. When learning how to
strop, go slow and be methodical. Test the edge often to see how you are doing.
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